Modernization of machines with DC motors
Comprehensive overall retrofit plus control system modernisation and replacement of DC motor control with a servo
In order to improve production efficiency and quality we will modernize the drive systems of your machine, replacing direct current motors (DC motors) with complete SERVO systems for full operational control of the entire system, able to dynamically adapt to changing process conditions whilst improving its safety.
Servo units operating in a closed control system deliver full monitoring and configurability of process parameters. A built-in metering system achieves positioning accuracy of up to a hundredth of a millimetre whilst maintaining constant torque and smoothly adjusting rotational speed.
Comprehensive solutions for the paper, timber, textile as well as plastics and many other industries. We retrofit DC motors by manufacturers such as: Siemens, Lenze, Mitsubishi, Baumüller, Fanuc, Indramat, Danfoss, ABB, Bosch, Franz etc.
We modernize drive systems (motor + DC controller) in injection moulding machines, guillotines, presses, winding machines, recoiling machines, reel splitters, milling machines, lathes as well as many others.
A selection of components for the given application
Integration of the servo unit with the machine
Integration of safety systems
Programming of PLC drivers
Process visualisation – HMI, SCADA
Comprehensive mechanical assembly
RETROFIT of a drive system for the blade of an ANGELO CREMONA veneer cutting machine
Injection moulding machine pump replacement
Replacement of injection moulding machine pump DC motor with an AC synchronous motor featuring a metering system. Wear of motor brushes and commutator faults are the most common causes of break-downs. Replace your motor with a servo today and avoid costly production stoppages!
We supply substitutes for DC motors in injection moulding machines by manufacturers such as: Hurmak, Arburg, Dopak, Sumitomo, Yizumi, Engel, Demag, Krauss Maffei, Battenfeld etc.
Modernization of paper and textile machines
Shortage of spare parts for DC motors and no support from manufacturers increase machine operating costs. Modernizing drive systems reduces the occurrence of break-downs and improves production efficiency.
We are able to retrofit drive systems in winding machines, uncoiling machines, reel splitters, cutting machines, presses, die-cutting machines made by manufacturers such as: Metso, Voith, Perini, Wrapmatic, Omet, Heildelberg, Ryobi, Adastn Nilpeter, Jurmet, Roter, Lesko, Monza, Xeikon etc.
In terms of modernizing machines we cooperate closely with the German Baumüller – manufacturer of motors and control systems, who have been at the forefront of the industrial automation systems market for years. Motors and drive systems by that manufacturer enjoy unwavering popularity amongst maintenance staff and machine manufacturers. These deliver high quality, reflecting the wide range of applications at a reasonable price.
Benefits of modernizing DC motors’ control systems with servo systems:
- significant electricity consumption reductions,
- dynamic response to changing process conditions,
- significant machine capacity improvements (even up to 300%),
- improved production process quality and precision,
- machine operating cost reduction, no brushes or commutators,
- significant noise emission reduction, up to 20dB(A)
Are you interested in working with us? Write to us!
FAQ – frequently asked questions